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納(na)米晶(jing)共模電感鐵芯(xin) CMC Cores

高(gao)飽和磁感(gan)應強度-有效縮小共模(mo)電感(gan)體(ti)積 High saturate induction—reduce volume of CMC,優(you)良的阻(zu)抗-頻率(lv)特性 Excellent impedance frequency characteristic

型(xing)號:CCXXX制造商:安泰科技股份有限公(gong)司
聯系人(ren):孫(sun)經理 原產地:北京(jing)市海淀區
郵箱:nano@zhaodandan.cn電話(hua):+86-010-58712641/2664/2675/2661/2658
更多相關產品

 

 一、產品介紹(Introduction):


按照客戶對(dui)鐵芯產品(pin)不同的磁(ci)性(xing)能要求,選取合適成分和等(deng)級(ji)帶材卷繞成所需規格(ge)鐵芯,在(zai)保護氣氛中進行磁(ci)場熱(re)處理,獲取磁(ci)性(xing)能滿足客戶要求的納米晶態(tai)鐵芯,按客戶要求進行封裝(zhuang)保護。

AT&M will select ribbon with suitable composition and level to wind cores based the performance requirements from customers. Then cores will be annealed in magnetic field to meet customers’ requirements. Finally cores will be packaged according to customer’s requirements.


 二、產(chan)品特點(Characteristic):


—高(gao)飽和(he)磁感應強度-有效縮小共模電感體積

High saturate induction—reduce volume of CMC

—優良的阻抗-頻(pin)率特性(xing)

Excellent impedance frequency characteristic  

—突出的抗不(bu)平衡(heng)電(dian)流能(neng)力

Outstanding ability to resist unbalanced current  

—優良的溫度穩定性

Excellent thermal stability 



 三、產品應用(Application):


與鐵氧體(ti)相比(bi)較,納(na)米晶(jing)具有更高(gao)(gao)(gao)的(de)居(ju)里溫度(du),即使在高(gao)(gao)(gao)達(da)180℃的(de)高(gao)(gao)(gao)溫時,也能可靠地工(gong)作;納(na)米晶(jing)具有更高(gao)(gao)(gao)的(de)磁導率和更高(gao)(gao)(gao)的(de)飽和磁感應強度(du),納(na)米晶(jing)鐵芯(xin)可以大幅減少重量、體(ti)積,銅(tong)繞(rao)組的(de)功率損耗通常為(wei)鐵氧體(ti)的(de)50-70%。適(shi)用于變(bian)頻(pin)驅動、EV控制(zhi)器、變(bian)頻(pin)空調(diao)、液(ye)晶(jing)電(dian)視、電(dian)陶(tao)爐等消費電(dian)子(zi)設(she)備,同(tong)時也適(shi)用于逆(ni)變(bian)焊機(ji)等工(gong)業(ye)電(dian)源領域的(de)EMC治理。

Nanocrystalline alloy has higher Curie temperature compared with ferrite and can stably work even at 180℃; It has higher permeability and saturated inductance. The weight and volume of the nanocrystalline cores are reduced. Usually, the power loss of copper windings is only 50 - 70% of ferrite. Nanocrystalline cores are widely applied to variable frequency drive, EV controller , air-conditioner, LCD TV, induction cooker and other consumer electronics as well as EMC solution of industrial power supply such as welding machines.

1.電動汽車/混合動力汽車(EV/PHEV)

2.變頻空調(Variable frequency air conditioner)

3.電磁爐(lu)(Induction Cooker )

4.逆(ni)變(bian)焊機 (Inverter welding machine)


 四(si)、不同帶厚納米晶鐵芯損耗(hao)對比:

不同帶厚鐵芯損耗對比.png


 五、納米晶(jing)與鐵(tie)氧體鐵(tie)芯性能對(dui)比(Magnetic Performance Comparison Between Nanocrystalline and Ferrite Cores):

基(ji)本性能對比(bi) (Basic performance comparison)


納米晶共模鐵芯 基本性能對比.png

六、應用原理及實例介紹( Principle and practical application):


1.變頻傳動變頻器(Variable-frequency Drive Device )


變頻(pin)(pin)器(qi)是應用(yong)變頻(pin)(pin)技術(shu)與微(wei)電(dian)(dian)子技術(shu),通過(guo)改變電(dian)(dian)機工(gong)作電(dian)(dian)源頻(pin)(pin)率方式來(lai)(lai)(lai)控制(zhi)交流(liu)電(dian)(dian)動機的(de)(de)(de)電(dian)(dian)力控制(zhi)設(she)備。變頻(pin)(pin)器(qi)主要(yao)由整流(liu)(交流(liu)變直流(liu))、濾波、逆變(直流(liu)變交流(liu))、制(zhi)動單(dan)元、驅動單(dan)元、檢測(ce)單(dan)元、微(wei)處理單(dan)元等組成(cheng)。變頻(pin)(pin)器(qi)靠內部IGBT的(de)(de)(de)開斷來(lai)(lai)(lai)調(diao)整輸出電(dian)(dian)源的(de)(de)(de)電(dian)(dian)壓和頻(pin)(pin)率,根據電(dian)(dian)機的(de)(de)(de)實際(ji)需要(yao)來(lai)(lai)(lai)提(ti)供其(qi)所需要(yao)的(de)(de)(de)電(dian)(dian)源電(dian)(dian)壓,進(jin)而達(da)到(dao)節能、調(diao)速的(de)(de)(de)目的(de)(de)(de),隨著工(gong)業自動化程度的(de)(de)(de)不斷提(ti)高,變頻(pin)(pin)器(qi)也(ye)得(de)到(dao)了非常廣泛的(de)(de)(de)應用(yong)。低磁導(dao)率納米(mi)晶大共模(mo)電(dian)(dian)感鐵(tie)芯適用(yong)于(yu)≤1000V的(de)(de)(de)低壓變頻(pin)(pin)器(qi),能有效(xiao)抑制(zhi)變頻(pin)(pin)器(qi)產生的(de)(de)(de)共模(mo)干擾。

Frequency converter is electricity control equipment which uses variable and micro electronics technologies to control an AC motor through changing frequency of power supply for the motor. It is composed of rectifier (AC-DC), filters, inverters (DC-AC), brake unit, drive unit, test unit, micro-processing unit, etc. It adjusts the output voltage and frequency by switching internal IGBT and provides required power supply voltage for energy conservation and speed control. It is widely applied as the industrial automation improves continuously. Low-frequency common mode choke cores are used for low voltage inverter(≤1000V) and effectively suppress the interferences. 

1.變頻傳動器.png


2.光伏發電逆變器( PV Inverter)


       適用于500kW、1MW大(da)功率(lv)(lv)集中式光(guang)伏逆(ni)變(bian)器(qi)。高磁導率(lv)(lv)大(da)共模電(dian)(dian)感鐵(tie)芯適用于大(da)功率(lv)(lv)光(guang)伏逆(ni)變(bian)器(qi)交流(liu)側(ce)EMC濾(lv)(lv)波,利用鐵(tie)芯的高電(dian)(dian)感能有效(xiao)減少(shao)鐵(tie)芯數量(liang)達到很好的濾(lv)(lv)波效(xiao)果(guo);低磁導率(lv)(lv)大(da)共模電(dian)(dian)感鐵(tie)芯適用于大(da)功率(lv)(lv)光(guang)伏逆(ni)變(bian)器(qi)直流(liu)側(ce)EMC濾(lv)(lv)波,該類鐵(tie)芯電(dian)(dian)感頻率(lv)(lv)特性好,能有效(xiao)抵抗(kang)不平衡直流(liu)分量(liang),避免鐵(tie)芯飽和(he)造(zao)成的燒(shao)毀。

AT&M CMC Cores are applied to 500KW & 1MW centralized PV inverters. High-permeability CMC Cores are applied to EMC filters near to AC output of high-power PV inverters. The better EMI suppression effect can be reached by less quantity of CMC cores due to high induction performance. Low- permeability CMC cores are applied to EMC filters near to DC output of high-power PV inverters. Low-permeability CMC cores have excellent inductance performance depend on frequency and effective anti-DC bias performance to avoid the damage from saturated inductance.


2.光伏發電逆變器.png


3.風力發電變流器(Wind Power Converter )


適用于1MW、1.5MW、2MW、3MW等直(zhi)驅和(he)雙饋變流(liu)(liu)器。采用數只(zhi)納米晶鐵芯堆垛組(zu)(zu)裝(zhuang)的單(dan)匝扼流(liu)(liu)圈是(shi)軸承(cheng)電流(liu)(liu)問題(ti)的有效解(jie)(jie)決(jue)方案(an),也(ye)是(shi)風力發電、大范(fan)圍變速(su)驅動及其他應用產(chan)生(sheng)的大電流(liu)(liu)干擾(rao)(峰值從幾十到(dao)100多(duo)安(an)(an)培)導致的超高共模噪音問題(ti)的有效解(jie)(jie)決(jue)方案(an)。這些(xie)問題(ti)通常表現(xian)為高頻尖峰電流(liu)(liu)的形式(shi)。安(an)(an)泰科技股份有限公司生(sheng)產(chan)的共模組(zu)(zu)件能輕松安(an)(an)全的集(ji)成(cheng)到(dao)這些(xie)現(xian)有領域解(jie)(jie)決(jue)出現(xian)的問題(ti)。共模組(zu)(zu)件可(ke)由兩種(zhong)不同(tong)內徑(jing)的磁環裝(zhuang)配而成(cheng)。組(zu)(zu)件按所需的飽和(he)電流(liu)(liu)和(he)電感定制設(she)計,允許(xu)單(dan)選磁環,也(ye)可(ke)數只(zhi)組(zu)(zu)裝(zhuang)(最多(duo)7只(zhi))。

AT&M CMC Cores are applied to direct-drive and double-fed converters covering 1MW、1.5MW、2MW、3MW, etc. The choke design of stacking several nanocrystalline cores are effective solution for big bear current problems. Meanwhile it is also effective EMI solution caused by big current interfere (dozens to more than 100 A) for wind energy, variable-speed drive and other application. All those problems usually are reflected in high-frequency peak current and easily solved by AT&M stacking CMC cores design. The stacking ways are depend on saturated current and induction. Customer can select one core or stacked cores(up to 7 cores).


3.風力發電變流器.png



4.電動汽車/混合動力汽車(EV/PHEV)


納米晶共模電(dian)感越(yue)來(lai)越(yue)多地應用(yong)(yong)在純電(dian)動(dong)汽(qi)車(che)和混合動(dong)力(li)汽(qi)車(che)的(de)車(che)載(zai)充電(dian)機中。在溫度(du)高達180℃時,納米晶鐵芯可安全(quan)和長期運行;受其(qi)應用(yong)(yong)溫度(du)范圍(wei)~100℃限制,鐵氧體鐵芯不能滿(man)足使用(yong)(yong)要(yao)求。

Nanocrystalline common mode is more and more applied to on-board charger of the battery electric vehicle and Hybrid Electric Vehicle. Even under temperature as high as 180℃ , Nanocrystalline cores can work safely over long term; restricted by the temperature limit of around 100℃, ferrite cores can’t meet the requirement.

4.電動汽車.png


5.氣體絕緣開關設備(Gas insulated switchgears)


氣(qi)體絕緣開關設備(GIS)是非常可靠的(de)(de)電力傳輸網(wang)絡的(de)(de)組件。在過去的(de)(de)幾(ji)年,系統電壓(ya)達到(dao)1.2千伏。GIS的(de)(de)切換操作可能(neng)導(dao)致危險(xian)的(de)(de)瞬態電壓(ya)(VFTO)。在內部導(dao)體上同(tong)心的(de)(de)安裝納米晶鐵(tie)芯作為單(dan)匝的(de)(de)電抗器,可以有效地抑制這些(xie)破壞性的(de)(de)高頻(~15 MHz)電壓(ya)。其他的(de)(de)鐵(tie)芯材(cai)料如(ru)鐵(tie)氧體不(bu)能(neng)解(jie)決這個問題。

GIS is reliable equipment for power transmission. The system voltage has been up to 1.2KV during past years. The switch operation of GIS may lead to danger VFTO. The reactors with nanocrystalline cores can prevent the damage from high frequency voltage (~15 MHz). Other materials cannot solve this problem such as ferrite.


5.氣體絕緣開關設備.png


6.高能粒子加速器(High energy particle accelerator)


由于納米(mi)(mi)晶(jing)具有(you)(you)至少(shao)1.2特斯拉的(de)(de)高飽(bao)和磁(ci)通(tong)密度(du),適(shi)當的(de)(de)納米(mi)(mi)晶(jing)鐵芯是(shi)同步回旋加速(su)器空(kong)腔調諧組件(jian)的(de)(de)首選解(jie)決(jue)方案。在(zai)非常有(you)(you)限的(de)(de)空(kong)間進(jin)行的(de)(de)粒子束(shu)(shu)偏轉集(ji)(ji)束(shu)(shu)器或壓縮集(ji)(ji)束(shu)(shu)器,通(tong)過使(shi)用納米(mi)(mi)晶(jing)鐵芯,所需的(de)(de)長度(du)比鐵氧體鐵芯通(tong)常可以(yi)減少(shao)50%,但缺(que)點是(shi)工作(zuo)期間功(gong)耗顯著增加。不(bu)過,由于他們的(de)(de)低阻抗,納米(mi)(mi)晶(jing)鐵芯也避免了與離子束(shu)(shu)不(bu)利(li)的(de)(de)交互作(zuo)用,因此,納米(mi)(mi)晶(jing)鐵芯在(zai)全世界(jie)的(de)(de)幾個粒子束(shu)(shu)加速(su)器設(she)施中得以(yi)使(shi)用。

Due to the high saturation flux density of at least 1,2Tesla suitable nanocrystalline cores are the preferred solution for the tuning elements in synchrotron cavities. Related applications like particle beam de-bunchers or bunch compressors are often very much limited in space. By the use of nanocrystalline cores, the required length compared to Ferrite cores can be reduced by typically 50% - but with the disadvantage of significantly higher power consumption during operation. But due to their low impedance, the nanocrystalline cores also avoid unfavorable interactions with the ion beam and thus, they are used in several particle beam accelerator installations worldwide.


6.高能粒子加速器.png


 一、尺寸圖示(Size Chart)

 

1.png

1.png

二、產品選型表(Product selection table):

 

共模電感鐵芯選型表.png